Cn bonding layer backed rubber pulley ceramic lagging
Why Choose Us:
1. Factory for ceramic rubber lagging, wear resistant rubber sheet
2. Over 20 years experience, proven quality
3. Advanced production line and testing machine for rubber, polyurethane, ceramic products, etc
4. ISO9001, 14001, 45001 certified factory
5. Free samples for you to evaluate the quality
About Conveyor Pulley Lagging
Conveyor pulley lagging can increase the coefficient of friction between belt and pulley significantly, reducing wear to the pulley and belt, and offer good grip to belt. Pulley lagging helps to extend service life of conveyor pulley and belt. It can also improve the operation and avoid belt slippage significantly.
Ceramic rubber pulley lagging:
Ceramic pulley lagging is vulcanized high alumina ceramic tiles into rubber base, ceramic lagging is specially suited for pulleys where slippage and excessive wear and tear problems make normal rubber lagging ineffective. The alumina ceramic tiles help in proper grip of the belt under wet, muddy or any other such arduous conditions.
Features of ceramic pulley lagging
1. Aluminum Oxide: 95% Al2O3
2. Ceramic hardness (Mohs): >9t
3. Working temperature: ≤85 centigrade
4. Rubber hardness: 60+/-5 Shore A
5. Tensile Strength: 20 MPa
6. With cn bonding layer or as request.
Ceramic rubber lagging in rolls, below picture is 10 meter in rolls
We also provide ceramic rubber lagging service, on mine site or at pulley manufacturer. Ceramic rubber lagging can be installed by bolts or cold vulcanizing process.
Bolt on ceramic rim pulley lagging
Cold vulcanizing ceramic pulley lagging in pulley manufacturer
Rubber Pulley Lagging
Rubber pulley lagging can reduce slippage and extend service life of conveyor belt
Features of rubber pulley lagging
1. Reduce belt slippage
2. Extend belt and pulley life
3. Available in natural rubber and FRAS approved rubber
4. With cn bonding layer
Technical Data:
| Material |
NR, SBR, etc. |
| Hardness |
65 Shore A or as requests |
| Abrasion Loss |
100mm3 |
| Overall thickness |
8mm, 10mm, 12mm, 15mm, 20mm, etc |
| Length |
10m, 20m, 30m, etc |
QA / QC
The raw material, semi-finished products and final products will be all tested.
We have professional labs with all necesary equipment, such as Moving Die Rheometer, universal testing machine, roller grinding machine, megger, a going oven, alcohol blast burner, ceramic analysis apparatuses, etc.
Each batch of raw materials will be inspected and tested. Rapid tests are carried out for each batch of rubber compound to ensure rubber properties. We take samples from finished pulley lagging sheets via the samples taking machine to test the tensile strength, elongation, aging, electical resistance, wear loss, etc.
The Mettler Toledo Ingredient Scale is used to make sure that the ingredients are accurate.
Zero defect management to inspire the workers to pay much attention to quality and avoide defectives. The Quality Awards are settled to award the workers, and for those who have zero defective products, their salaries will be increased by 20%
Three inspection system is used to ensure the quality: self-inspection, mutual-inspection and special inspecition
-The first-piece inspection and enough in-process inspections will be done by the operators. Defective products should be treated and placed separately.
And the workers are required to fill in and sign the inspection record cards.
- Sampling the semi-products from last procedure.
Mutual-inspection must be done when the workers change shifts.
The engineers and group leaders will do sampling inspection during the production.
- Professional QC staffs are employed to inspect the complete production of pulley lagging sheets, from rubber compound to vulcanization. Detailed records are filed so that the products can be traced.
- We have over 20 pulley lagging installation staffs who have been trained rigorously and have extensive experience. All pulley lagging services shall strictly follow the Installation Instructions and will be recorded.
Cold-Bond Pulley Lagging Installation Instructions are available as per request.
Our Factory:
Jiaozuo Debon Technology Co., Ltd is founded in 2001, its former factory is Jiaozuo Zhuoer Machinery Manufacturing Co., Ltd. Debon is a factory dedicates to the research and development, manufacturing and application for wear products in mining and other industries and conveyor accessories in material handling equipment.
The company has advanced production line and testing equipment for rubber, polyurethane and ceramic products, etc. We are able to produce wear liners and provide different wear solutions according to different applications and requirements
Our products are exported to many countries and areas including Australia, Canada, Russia, Europe, Chile, America, Southeast Asia, etc. We also have good reputation and market share in domestic market. Our customers prove the high quality and consistency.
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