Customized High Alumina Ceramic Polyurethane and Rubber Wear Liner Lining Plate
About Us
1. Factory dedicates to producing a wide range of wear resistant materials
2. Ceramic wear liner, rubber wear liner, polyurethane wear products, etc
3. ISO9001, 14001, 45001 certified factory, SGS audited supplier
4. Strict quality control, proven quality and consistency by our clients
5. Factory since 2001, Export to over 45 countries
We are a factory producing a wide range of wear resistant materials
Description of Ceramic Polyurethane Wear Liner
Ceramic polyurethane and rubber liners are ideal for the harshest of wear areas, including turnheads, flop gates, high-impact areas, and belt trasition areas.
Ceramic polyurethane and rubber liners are produced by embedding high wear resistant ceramic tiles to polyurethane or rubber substrate through hot vulcanizing process, this type ceramic wear liner can be modular to steel backing plate for easy installation.
Customized Ceramic Polyurethane Wear Liner
Ceramic Rubber Wear Liner
There are many other Fixing Methods for Ceramic Rubber or Polyurethane:
* By Bolt: Ceramic wear liner with steel backing plate and countersunk or studs
* By Glue: Ceramic polyurethane and rubber liners with cn bonding layer
* By Magnetic force: Ceramic wear liner with magnets embedded
Technical Data of Ceramic Rubber Wear Liner
| Item |
Description |
Unit |
Result |
| Alumina Ceramic |
| 1 |
Alumina (Al2O3) |
% |
92 |
| 2 |
Density |
g/cm3 |
3.62 |
| 3 |
Hardness |
HV30 |
1000 |
| 4 |
Fracture Toughness |
MPa.m1/2 |
3.82 |
| Rubber |
| 1 |
Material |
|
NR & SBR Blend |
| 2 |
Gravity |
g/cm3 |
1.12 |
| 3 |
Tensile Strength |
MPa |
21 |
| 4 |
Hardness |
Shore A |
60+/-5 |
| 5 |
Elongation |
% |
500 |
| 6 |
Abrasion Loss |
mm3 |
100 |
| 7 |
Aging Coefficient (70ºC x 48h) |
% |
8.7 |
| 8 |
Temperature Range |
ºC |
-40~80 |
| Steel Backing Plate |
| 1 |
Steel Backing Plate |
|
Mild Steel: Q235
(Stainless Steel On Request) |
| Adhesion Between Rubber/Polyurethane and Ceramic: Min. 21 kN/m |
| Adhesion Between Rubber/Polyurethane and Steel backing Plate: Min. 21 kN/m |
We also produce Ceramic Polyurethane Lined Equipment
Below ceramic polyurethane lined hopper is produced for a local customer, the high alumina ceramics provide extremely abrasion and impact resistance, while polyurethane matrix absorb impact energy to avoide ceramic from breakage.
We have extensive experience and professional knowledge on the production and application of a wide range of wear materials. We are able to provide wear solutions for different applications and equipments
Ceramic directly bond to equipment
According to different equipment and working conditions, the installation process of the wear-resistant ceramic liner adopts various methods such as gluing, welding, dovetail mounting, and rubber vulcanization.
Direct bond ceramic to equipment metal has below features:
Simple installation, low cost, and firmly bonding, very suitable for large-scale construction on site.
Application scope: dust collecting pipeline, coarse and fine powder separator, coal mill outlet pipe, branch pipe and air pipe, cyclone, powder exhauster, power separator, magnetic separator, V separator, fan volute, etc
About Factory:
Jiaozuo Debon Technology Co., Ltd, founded in 2001, is a factory dedicated to the research and development, manufacturing and application for wear products in mining and other industries and conveyor accessories in material handling industry.
The company has advanced production line and testing equipment for rubber, polyurethane and ceramic products, etc. We are able to produce wear liners and provide different wear solutions according to different applications and requirements.
Our main products: pulley lagging, belt cleaner, conveyor skirt board, ceramic liner, ceramic rubber liner, etc
Our products are exported to many countries and areas including Australia, Canada, Russia, Europe, Chile, Amercia, Southeast Asia, etc. We also have good reputation and market share in domestic market. Our customers prove the high quality and consistency
Audited Supplier 
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