Proven quality ceramic rubber drive pulley lagging for mining conveyor
Why Choose Us
1. We are a factory producing ceramic wear liners.
2. High quality
3. Standard and custom-made wear liners to fit your facility.
4. Excellent bonding between ceramic and rubber.
5. Extensive experience ensures high quality and consistency.
6. Custom ceramic rubber wear liners are available as per drawing and sample.
7. Strict QC/QA system, testing report will be issued to each purchase order.
About Conveyor Pulley Lagging
There will be normal or unexpected wear or aging issues after a long term operation, and such issues may cause accidents which will affect the normal operation of conveyor system.
Pulley lagging can increase the coefficient friction, reduce wear to the pulley and belt, and offer proper grip to belt. Pulley lagging helps to extend service life of pulley and belt. It can also improve the operation and avoid belt slippage significantly.
Ceramic Rubber Pulley Lagging:
Ceramic Pulley Lagging is essential to improve conveyor belt performance.
It is specially suited for pulleys where slippage and excessive wear and tear problems make normal rubber lagging ineffective. The alumina ceramic tiles help in proper grip of the belt under wet, muddy or any other such arduous conditions.
Features of ceramic pulley lagging:
1.Aluminum Oxide:95%.
2.Ceramic Hardness(Mohs) >9t
3.Working temperature:≤85 centigrade
4.Rubber Hardness: 60±5 Shore A
5.Tensile strength:15 MPa
6.With cn bonding layer or as request.
Installation of ceramic pulley lagging
Ceramic pulley lagging is suitable for pulleys performing in the most difficult conditions.
It can be installed through cold vulcanization process on site or at pulley manufacturer.
Rubber Pulley Lagging
Rubber pulley lagging can reduce slippage and extend service life of conveyor belt.
Features of rubber pulley lagging:
1.Reduce belt slippage
2.Extend belt and pulley life
3.Available in Natural Rubber and FRAS approved rubber
4.With cn bonding layer
Technical Data:
Material: NR ,SBR, etc.
Hardness: 65 shore a or as request
Abrasion loss: 100mm3
Overall thickness:8mm,10mm,12mm,15mm,20mm,etc
Length:10m, 20m, 30m, etc
Pulley lagging rubber sheet in different dimensions and colors are all available.
QA/QC
The raw material, semi-finished products and final products will all be tested.
We have professional labs with all necessary equipment, such as Moving Die Rheometer, universal testing machine, roller grinding machine, megger, ageing oven, alcohol blast burner, ceramic analysis apparatuses, etc.
Each batch of raw materials will be inspected and tested. Rapid tests are carried out for each batch of rubber compound to ensure rubber properties. We take samples from finished pulley lagging sheets via the samples taking machine to test the tensile strength, elongation, aging, electrical resistance, wear loss, etc.
The Mettler Toledo Ingredient Scale is used to make sure that the ingredients are accurate.
Zero defect management to inspire the workers to pay much attention to quality and avoid defectives. The Quality Awards are settled to award the workers, and for those who have zero defective product, their salaries will be increased by 20%.
Three inspection system is used to ensure the quality: self-inspection, mutual-inspection and special-inspection.
-The first-piece inspection and enough in-process inspections will be done by the
operators. Defective products should be treated and placed separately.
And the workers are required to fill in and sign the inspection record cards.
- Sampling the semi-products from last procedure.
Mutual-inspection must be done when the workers change shifts.
The engineers and group leaders will do sampling inspection during the production.
- Professional QC staffs are employed to inspect the complete production of pulley lagging sheets, from rubber compound to vulcanization. Detailed records are filed so that the products can be traced.
- We have over 20 pulley lagging installation staffs who have been trained rigorously and have extensive experience. All pulley lagging services shall strictly follow the Installation Instructions and will be recorded.
Cold-Bond Pulley Lagging Installation Instructions are available as per request.
Company:
Jiaozuo Debon Technology Co., Ltd, founded in 2001, is a factory dedicated to the research and development, manufacturing and application for wear products in mining and other industries and conveyor accessories in material handling industry.
The company has advanced production line and testing equipment for rubber, polyurethane and ceramic products, etc. We are able to produce wear liners and provide different wear solutions according to different applications and requirements.
The main products: pulley lagging, belt cleaner, conveyor skirt board, ceramic liner and ceramic rubber liner, etc.
Our products are exported to many countries and areas including Australia, Canada, Russia, Europe, Chile, America, Southeast Asia, etc. We also have good reputation and market share in domestic market. Our customers prove the high quality and consistency.
'Innovation and Reliability, Excellent quality and Service' is our mission statement. We welcome you all to visit our factory and look forward to more cooperation with you.
Further information, just contact Miss Mona Cheung.
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