Conveyor Chute Abrasion Resistant Ceramic Matrix Composites Rubber Ceramic Embedded Liner

• Application: Installed on Chute, Hopper,Bins,etc
• Material: Ceramic,Rubber/PU,Steel Plate
• Type: Ceramic Rubber Liner
• Compound: Rubber/ PU, Ceramic, Steel
• Advantage: Excellent Bonding and Rubber
• Features: Ceramics Will Stay in Place Until Completely Worn
• Model NO.: DB-TCM
• 15-Year Factory: Advanced Machine,Mature Production Liner
• 8-Year Exporter: Ensure High Quality, Consistency, Delivery
• Rich Experience&High Quality Control: Ensure High Quality, Consistency, Delivery
• Hot Sale Products: Wear Liner,Skirt Board,Belt Cleaner,Pulley Lagging
• Transport Package: Pallet or as Your Request
• Specification: Custom
• Trademark: DEBON
• Origin: Jiaozuo, Henan, China
• Production Capacity: 1000 PCS/Week

Product Description

Conveyor Ceramic Rubber Wear Liner Plate

Our advantages:

1) manufacturer of rubber ceramic wear plates for chute, hopper or deflect plate, extensive experience, high quality.

2) standard sizes and non-standard sizes are all available.

3) custom rubber ceramic wear liners are possible as per your drawing and samples.

4) excellent adhesion between ceramic and rubber.

4) strict control in QC.


Structures of Ceramic liner wear plate
   
Alumina ceramic: 92% & 95% Ceramic, available with extensive sizes and shapes to meet your request

Resilient Rubber or Polyurethane: Superior compound rubber/ polyurethane, impact-absorbing

Wear Plate Connection:Steel plate and studs/ CN bonding layer.

Excellent bonding and rubber: Ceramics will stay in place unti completely worn:
The ceramics, rubber and steel plate are permanently bonded through our special molding and hot vulcanization process.

Selection Guide is available, suitable liners will be recommended according to wear, impact protect requirement. The thickness of complete liner, ceramic and rubber are determined on the basis of application, such as handled material lump size, height of fall, impact angle, etc.


Standard Size

DB-TCM-II
Used for moderate to heavy abrasion and impact applications.
Cylindrical ceramic size:Φ20*20mm
Steel backing plate thickness:6mm
Liner size: 250*250*36mm, 300*300*36mm, etc.
Irregular size on special request.

DB-TCM-III
Used for heavy abrasion and impact applications.
Cylindrical ceramic size:Φ31*31mm
Steel backing plate thickness:6mm
Liner size:250*250*51mm, 300*300*51mm, 500*500*51mm
Other sizes can be made as request.

DB-TCM-IV
Used for moderate impact and heavy wear applications.
Ceramic bricks: 50*50*25mm or 50*50*50mm
Steel backing plate thickness: 6mm
Liner size: 300*300*35mm/ 300*300*63mm, 500*500*35mm/ 500*500*63mm, etc.

DB-TCM-V
Ceramic On Rubber Mat with CN layer:
Ceramic size:20*20*4mm
Liner size: 500*500*8mm, etc.
Vary thickness to suit different applications. Rubber mat supplied with CN bonding layer.
CN layer peel strength: ≥12kN/m

Ceramic liner with wear strips, bolt holes and plugs available

Technical Data:
 

Item	Description	Unit	Result
Alumina Ceramics
1	Alumina (Al2O3)	%	92 / 95
2.	Density	g/cm3	3.64
3	Water Absorption	%	≤0.01
4.	Hardness	Mohs	9
Rubber
1	Material		NR, SBR
2.	Gravity	g/cm3	1.15
3	Tensile Strength	MPa	16 min
5.	Elongation	&	400min
6	Abrasion Loss	mm3	≤90
7	Aging coefficient (70ºCx48h)	%	8.7
Peeling Strength
1	Peeling strength between rubber & ceramic	KN/m	≥12
2	Peeling strength between rubber & steel	KN/m	≥12

Our Factory

• Over 15 years experience of producing and developing, Debon Technology have become top 10 belt conveyor accessories factory in China.
• Strict quality control and Consistency
• Certificate we had: ISO, SGS, Saftey Certificate of Approval for Mining Products, etc..
• 8-Year Exporter to more than 45 countries in the world.

Main Products

Conveyor Accessories:Belt cleaner, impact bed/impact bar, skirt board,pulley lagging,etc..
Wear Liner:Ceramic wear Liner, Rubber liner, PU liner, Composite liner, Liners with/without wear strips, etc..
Belt Repair:Steel Cord Stripper, rubber belt stripper, repair strips, diamond patches, etc..
Custom Rubber and Polyurethane:Polyurethane Blade, PU rods, PU wheels, PU Sheet, Rubber sheet, Rubber seal parts, etc..

Contact me for more details