Wear Resistant Rubber Backed Ceramic Tiles Embedded Lining Pad Mat Liner
Why Choose Us:
1. Factory dedicates to ceramic wear liner, ceramic rubber composite liner
2. Extensive experience in production and exportation ceramic liner
3. Reliable factory, proven quality, resonable price
4. ISO9001:2015, 14001:2015, 45001:2018
Ceramic Rubber Wear Liner Description
Ceramic rubber composite liner, also called ceramic rubber pad, ceramic rubber wear plate, rubber ceramic lining, is compounded by rubber or polyurethane, alumina ceramic tiles and steel backing plate through hot vulcanizing process.
Cushioning rubber or polyurethane layer prevents ceramic tiles breakage.
Alumina Ceramic, 92% or 95% Al2O3
Available with square, rectangular,cylindrical,or hexagonal.
Thickness of ceramic is determined on the basis of application,such as materials handled,lump size,height of fall,etc.
Ceramic rubber wear liner of different sizes and configurations, custom made ceramic rubber wear liners are also available.
Our factory have rich experiences in manufacturing wear and impact resistant liners, our ceramic rubber wear liners have been exported to Australia, USA, Russia, Chile, Canada, Brazil, Kazakhstan, Czech, etc., and are widely used in material handling and mineral processing. So we assure you the quality.
Advantages of Ceramic Rubber Wear Liner:
1. Excellent wear resistance, wear life of high alumina ceramic is approx. 5 times longer than rubber and 10 times longer than steel.
2. More impact resistant, rubber or polyurethane cushions makes more impact resist.
3. Available in irregular shapes and sizes
Fixing methods of ceramic wear liners
- Ceramic wear liner can be produced with steel backing plate and studs or countersunks for bolt on installation
- Ceramic rubber mat with cn bonding layer for cold vulcanizing process
- Magnetic ceramci rubber liner
Ceramic on rubber mats, rubber ceramic mats.
Rubber backed ceramic mats are vulcanzing ceramic tiles into rubber matrix, such ceramic mats are vulcanizing ceramic tiles into rubber matrix, such ceramic mats do not have steel backing plate. Rubber ceramic mats can be bended to suit the facilities, especially for the curved facility, such as cyclone.
Ceramic on rubber mats can be produced with a cn bonding layer. See below image please, the green layer is cn bonding layer, which can deliver fast and excellent bonding adhesion.
500mm x 500mm x 8mm rubber backed ceramic mats, 4mm ceramic on 4mm rubber.
Ceramic on rubber mats, 14mm thick hexgon ceramic tiles on 6mm rubber. AF 20 ceramic tiles on 6mm or 10mm rubber.
Technical Data Sheet of Rubber Ceramic Wear Liners
| Item |
Description |
Unit |
Result |
| Alumina Ceramic |
| 1 |
Alumina (Al2O3) |
% |
92 |
| 2 |
Density |
g/cm3 |
3.62 |
| 3 |
Hardness |
HV30 |
1000 |
| 4 |
Fracture Toughness |
MPa.m1/2 |
3.82 |
| Rubber |
| 1 |
Material |
|
NR , SBR blend |
| 2 |
Gravity |
g/cm3 |
1.12 |
| 3 |
Tensile Strength |
MPa |
21 |
| 4 |
Hardness |
Shore A |
60+/-5 |
| 5 |
Elongation |
% |
500 |
| 6 |
Abrasion Loss |
mm3 |
100 |
| 7 |
Aging Coefficient (70ºCx48h) |
% |
8.7 |
| 8 |
Temperature Range |
ºC |
-40~80 |
Magnetic Ceramic Polyurethane Wear Liner
Available Ceramics
1. Alumina Ceramic tile, Al2O3 content: 90~99%
2. High performance ceramic
3. ZTA ceramic liner
ZTA ceramic wear liner Description
Zirconnia Toughened Alumina introduces ZrO2, Cr2O3 and TiO2 with similar lattices to Al2O3 in the ceramic formula, resulting in higher strength and toughness than alumina ceramics. ZTA ceramic wear liner is new type of super wear resistant and impact resistant lienr. ZTA ceramic is a composite product made of zirconium and aluminum vulcanized to a steel plate with rubber
ZTA ceramic tiles offer good impact resistance due to the increased zirconia powder. This is why ZTA liners are ideally for the extreme conditions, highly impact and wear areas
Traditional 92% or 95% alumina ceramic liners are economic wear liners for moderate wear and low impact applications. For areas mainly suffering sliding area, 92% or 95% alumina ceramic liner is effective and of low cost
ZTA Ceramic Wear Liner
We also provide wear solutions for material handling and mineral processing industries, a combination of different wear liners are available to suit different applications
The following information are helpful when selecting ceramic wear liners
Ceramic Lined Rubber Pipe
Ceramic directly lined on steel plate
We also provide wear solutions for material handling and mineral processing industries, a combination of different wear liners are available to suit different applications
The following information are helpful when selecting ceramic wear liners
About Factory:
Jiaozuo Debon Technology Co., Ltd, its former factory is Jiaozuo Zhuoer Machinery Manufacturing Co., Ltd, founded in 2001, is a factory dedicated to manufacturing, research and development and application for wear liners for mining and other industries and belt conveyor accessories for material handling equipment. The company has advanced production line and testing equipment for rubber, polyurethane and ceramic products, etc. We are able to produce wear liners and provide different wear solutions according to different applications and requirements.
The main products include: ceramic rubber wear liner, wear resistant rubber sheet, rubber liner, conveyor polyurethane skirt board, pulley lagging, belt cleaner, etc.
And the products are widely used in bulk material handling industries including coal mine, iron ore mine, power station, cement plant, metallurgy, chemical and other quarrying and mining industries.
Our products are exported to many countries including America, Canada, Australia, Russia, Kazakhstan, Chile Southeast Asia, etc. We also have good performance and market share in domestic market. Our customers prove the high quality and consistency
Audited Supplier 
){kind=link}
){kind=link}