Conveyor drum diamond ceramic rubber pulley lagging sheet price
About Us:
1. Factory specialized in rubber pulley lagging, ceramic drum lagging, wear resistant rubber sheet, etc
2. Extensive experience in the production and application of pulley lagging
3. Reliable factory, good delivery, resonable price
4. Advanced production line and testing machine for rubber, polyurethane, ceramic products, etc
5. ISO9001:2015, 14001:2015, 45001:2018
Ceramic Rubber Lagging Inspections
Fore More Information, just contact Demi Li
About Conveyor Pulley Lagging
There will be normal or unexpected wear or aging issues after a long term operation, and such issues may cause accidents which will affect the normal operation of conveyor system.
Pulley lagging can increase the coefficient friction, reduce wear to the pulley and belt, and offer proper grip to belt. Pulley lagging helps to extend service life of pulley and belt. It can also improve the operation and avoide belt slippage significantly.
Types of Pulley Laggings We Produce:
1. Ceramic pulley lagging
2. Rubber pulley lagging sheet, Diamond pattern, Smooth surface, Herringbone pattern
3. Polyurethane pulley lagging
4. Replaceable Weld On pulley lagging
5. Replaceable bolt on rubber pulley lagging
6. Bolt on ceramic lagging
Description Ceramic Rubber Lagging
Ceramic rubber lagging sheets comprise of high alumina tiles, rubber matrix and a cn bonding layer, which ensures fast and high bonding strength.
The high alumina tiles deliver excellent wear resistance and help increase service life of lagging significantly, commonly its wear life is 8~10 times as long as rubber lagging.
Ceramic lagging is specially suited for pulleys where slippage and excessive wear and tear problems make normal rubber lagging ineffective. The alumina ceramic tiles with diamond nibbles help in proper grip of the belt under wet, muddy or any other such arduous conditions. The grooves between two rows of ceramic tiles help to eliminate the muddy, dusts, water, etc.
Available sizes of ceramic rubber lagging
Thickness: 12mm, 15mm, 20mm, 25mm, etc
Width: 500mm
Length: 800mm, 1000mm, 1220mm, 1450mm, 1650mm, 1850mm, 2050mm, 2250mm, 2550mm, etc
Ceramic rubber lagging sheet can also be produced in rolls, below picture is 10 meter long ceramic rubber lagging
Technical Data Sheet Of ceramic Rubber Lagging
Ceramic Tiles |
Al2O3 |
95% |
Ceramic Hardness (Mohs) |
>9t |
Working Temperature |
-40~85ºC |
Rubber |
Material |
NR, SBR, Blended Rubber |
Hardness |
65+/-5 Shroe A |
Density |
1.15+/-0.05 g/cm3 |
Tensile Strength |
20 MPa |
Elongation At Break |
550% |
Wear Loss |
<=100mm3 |
We also provide pulley lagging service, at mine site or pulley manufacturer
Rubber Pulley Lagging
Rubber pulley lagging can reduce belt slippage and extend service life of conveyor belt.
Features of Rubber Lagging
1. Reduce belt slippage
2. Extend belt and pulley life
3. Available in natural rubber and FRAS approved rubber
4. With cn bonding layer
The size of our rubber lagging is 2 meter wide x 10 meter long, plain surface, diamond pattern or herringbone pattern. The diamond pattern is oriented to 10 meter side. You can get what you require by cutting, like 1200mm wide, 1400mm wide, 1600mm wide, 1800mm wide, etc. It's very effective for inventory reserving.
Technical Data Sheet of Rubber Pulley Lagging:
Material |
NR, SBR |
Tensile Strength |
20 MPa |
Elongation at Break |
600% |
Hardness |
63+/-5 Shore A |
Abrasion Loss |
110mm3 |
QA/QC
The raw material, semi-finished products and final products will all be tested.
We have professional labs with all necessary equipment, such as Moving Die Rheometer, universal testing machine, roller grinding machine, megger, ageing oven, alcohol balst burner, ceramic analysis apparatuses, etc
Each batch of raw materials will be inspected and tested. Repid tests are carried out for each batch of rubber compound to ensure rubber properties. We takes samples from finished pulley lagging sheets via the samples taking machine to test the tensile strength, elongation, aging, electrical resistance, wear loss, etc.
The Mettler Toledo Ingredient Scale is used to make sure that the ingredients are accurate.
Zero defect managment to inspire the workers to pay much attention to quality and avoid defectives. The Quality Awards are settled to award the workers, and for those who have zero defective product, their salaries will be increased by 20%
Three inspection system is used to ensure the quality: self-inspection, mutual-inspection and special-inspection
-The first-piece inspection and enough in-process inspections will be done by the operators. Defective products should be treated and placed separately.
The workers are required to fill in and sign the inspection record cards.
-Sampling the semi-products from last procedure
Mutual-inspection must be done where the workers change shifts. The engineers and group leaders will do sampling inspection during the production
-Professional QC staffs are employed to inspect the complete production of pulley lagging sheets, from rubber comound to vulcanization. Detailed records are filed so that the products can be traced.
-We have over 20 pulley lagging installation staffs who have been trained rigorously and have extensive experience. All pulley lagging services shall strictly follow the installation instructions and will be recorded.
Cold-bond pulley lagging installation instructions are available as per requests.
About Factory
Jiaozuo Debon Technology Co., Ltd, its former name is Jiaozuo Zhuoer Machinery Manufacturer Co., Ltd, is founded in 2001, is a factory dedicated to the research and developement, manufacturing and application for wear products in mining and other industries and conveyor accessories in material handling industry.
Our factory has advanced production line and testing machine for rubber, polyurethane, ceramic products,etc..
The main products: pulley lagging, belt cleaner, conveyor skirt board, ceramic liner and ceramic rubber liner, wear resistant rubber sheet, polyurethane sheet, etc
Our products are widely in conveyor system and wear solutions for mining equipments. We exported to many countries and areas including Australia, Canada, Russia, Europe, Chile, America, Southeast Asia, etc. We also have good reputation and market share in domestic market. Our customers prove the high quality and consistency.