| Customization: | Available |
|---|---|
| Material: | Ceramic, Rubber/PU, Steel Plate |
| Compound: | Rubber/ PU, Ceramic, Steel |
|
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Our advantages:
1) manufacturer of rubber ceramic wear plates for chute, hopper or deflect plate, extensive experience, high quality.
2) standard sizes and non-standard sizes are all available.
3) custom rubber ceramic wear liners are possible as per your drawing and samples.
4) excellent adhesion between ceramic and rubber.
5) strict control in QC.
Structures of Ceramic liner wear plate
Alumina ceramic: 92% & 95% Ceramic, available with extensive sizes and shapes to meet your request
Resilient Rubber or Polyurethane: Superior compound rubber/ polyurethane, impact-absorbing
Wear Plate Connection:Steel plate and studs/ CN bonding layer.
Excellent bonding and rubber: Ceramics will stay in place unti completely worn:
The ceramics, rubber and steel plate are permanently bonded through our special molding and hot vulcanization process.
Selection Guide is available, suitable liners will be recommended according to wear, impact protect requirement. The thickness of complete liner, ceramic and rubber are determined on the basis of application, such as handled material lump size, height of fall, impact angle, etc.
Standard Size
DB-TCM-II
Used for moderate to heavy abrasion and impact applications.
Cylindrical ceramic size:Φ20*20mm
Steel backing plate thickness:6mm
Liner size: 250*250*36mm, 300*300*36mm, etc.
Irregular size on special request.
DB-TCM-III
Used for heavy abrasion and impact applications.
Cylindrical ceramic size:Φ31*31mm
Steel backing plate thickness:6mm
Liner size:250*250*51mm, 300*300*51mm, 500*500*51mm
Other sizes can be made as request.
DB-TCM-IV
Used for moderate impact and heavy wear applications.
Ceramic bricks: 50*50*25mm or 50*50*50mm
Steel backing plate thickness: 6mm
Liner size: 300*300*35mm/ 300*300*63mm, 500*500*35mm/ 500*500*63mm, etc.
DB-TCM-V
Ceramic On Rubber Mat with CN layer:
Ceramic size:20*20*4mm
Liner size: 500*500*8mm, etc.
Vary thickness to suit different applications. Rubber mat supplied with CN bonding layer.
CN layer peel strength: ≥12kN/m
Ceramic liner with wear strips, bolt holes and plugs available
Technical Data:
| Item | Description | Unit | Result | |||
| Alumina Ceramics | ||||||
| 1 | Alumina (Al2O3) | % | 92 / 95 | |||
| 2. | Density | g/cm3 | 3.64 | |||
| 3 | Water Absorption | % | ≤0.01 | |||
| 4. | Hardness | Mohs | 9 | |||
| Rubber | ||||||
| 1 | Material | NR, SBR | ||||
| 2. | Gravity | g/cm3 | 1.15 | |||
| 3 | Tensile Strength | MPa | 16 min | |||
| 5. | Elongation | & | 400min | |||
| 6 | Abrasion Loss | mm3 | ≤90 | |||
| 7 | Aging coefficient (70ºCx48h) | % | 8.7 | |||
| Peeling Strength | ||||||
| 1 | Peeling strength between rubber & ceramic | KN/m | ≥12 | |||
| 2 | Peeling strength between rubber & steel | KN/m | ≥12 | |||
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